Hawk RS4000 Universal rotary paddle switch

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Description

Hawk RS4000

Universal rotary paddle switch for reliable level detection in bulk solids and silos.

HAWK RS400 draaivleugelschakelaar

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Effectively protect your silos against overfilling with the RS4000 rotary paddle switch. This sensor flawlessly detects the level of bulk solids such as grain, cement, or plastic granules. Once the rotating paddle is blocked by the material, you receive an immediate notification. It is a simple yet extremely reliable solution for virtually any industry.

Specifications

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Technical Specifications Rotary Paddle Level Switch
Mechanical Data
Ingress Protection IP 66 (EN 60529), NEMA 4
Bearing High-quality plain bearing with Teflon coating
Seal NBR radial shaft seal (acrylonitrile butadiene rubber)
Friction Clutch Protects the gear against mechanical impacts on the vane
Vane Rotation Speed 1 rpm
Signal Delay Vane free → covered: approx. 1.3 sec
Vane covered → free: approx. 0.2 sec
Weight approx. 1.2 kg (2.6 lbs)
Power Supply AC Version
Voltage 115 V or 230 V 50/60 Hz all voltages ±15%
(including 10% according to EN 61010) max. 4 VA
Power Supply DC Version
Voltage 24 V DC ±15% (including 10% according to EN 61010), max. 2.5 W
Signal Output
Type Microswitch SPDT
Max. Load 250 V AC, 5 A, non-inductive
30 V DC, 3 A, non-inductive
Permissible Fuses max. 5 A
Protection Class I
Installation Category III
Pollution Degree 2
Isolation Power Supply to Signal Output 2225 Vrms
Operating Data
Ambient Temperature at Housing -20 °C (-4 °F) .. +60 °C (140 °F)
Process Temperature -25 °C (-13 °F) .. +80 °C (176 °F)
Max. Process Pressure 0.8 bar (11.6 psi)
Min. Powder Density > 100 g/l (> 6 lb/ft³)
Bulk Material Grain Size < 50 mm (2”)
Permissible Mechanical Load Max. 300 N (at L = 150 mm (5.9”)) at the end of the shaft
Max. 100 N (at L = 365 mm (14.4”)) at the end of the shaft
EX-relevant Data
ATEX Approvals II 1/2D Ex tD A20/21 and FM DIP Cl. II, III Div.1 Gr. E, F, G
ATEX Zone Classification Max. Surface Temperature
Category 2D / Zone 21 80 °C (176 °F)
Category 1D / Zone 20 85 °C (185 °F)
Ambient Temperature / Max. Surface Temperature +40 °C (104 °F): 80 °C (176 °F) / 85 °C (185 °F) T6
+50 °C (122 °F): 80 °C (176 °F) / 95 °C (203 °F) T5
+60 °C (140 °F): 80 °C (176 °F) / 105 °C (221 °F) T4A

Certification(s)

ATEX Ex-zone

zone 20/21

Product Overview

The rotating measuring paddle is driven by a brushless synchronous motor. Once the material reaches the paddle, it stops rotating. This is detected by a microswitch, which subsequently stops the motor and activates the switching output. Once the level drops and the paddle is cleared, the motor restarts automatically and the paddle begins to rotate again.

The slowly rotating measuring paddle is blocked when it becomes covered by bulk solids. The resulting reaction torque is immediately converted into an electrical signal.

For safe and versatile level monitoring of solids in all types of containers and silos. This instrument can be deployed for all bulk solids with a density from 100 g/l.

HAWK RS4000 draaivleugelschakelaar (schematische weergave)

Applications

Plastics Industry (Granulates & Powders)

Ideal for the storage of plastic granules (pellets) and powders used in injection molding and extrusion. The switch prevents your machines from running dry or the storage silo from overflowing.

Construction Materials & Cement

In this sector, you often deal with significant dust formation. The RS4000 is resistant to this and operates reliably in silos with cement, gypsum, lime, sand, or gravel.

Food & Beverage Industry

Suitable for level monitoring in large storage silos with agricultural bulk products. Think of grain, sugar, salt, flour, or milk powder, where you want to ensure that storage capacity is optimally utilized.

Wood & Paper Industry

Perfect for monitoring bunkers with light but voluminous materials such as wood chips, sawdust, and biomass. The measuring paddle detects these materials without issue, despite their low bulk density.

Chemical Industry

Can be used for various solids and raw materials, such as rubber components, coatings, and foam materials.

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